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Complete Integrated Granulation Line Supplier in Vapi

Complete Integrated Granulation Line Supplier in Vapi

URL 3S Pharma Machinery Inc. is a reliable Supplier and Manufacturer of Complete Integrated Granulation Line in Vapi, Gujarat, India.

High-Performance Solution for Pharmaceutical & Nutraceutical Manufacturing

The Complete Integrated Granulation Line is a fully engineered solution combining High Shear Mixer Granulator (HSMG), Fluid Bed Dryer (FBD), and Tablet Coating Machine into a seamless, automated processing system.

Designed as per cGMP, GMP, and FDA standards, this integrated line ensures efficient granulation, uniform drying, and precision coating—all within a closed, contamination-free environment.

This advanced system is ideal for pharmaceutical, nutraceutical, and chemical industries seeking consistent product quality, higher productivity, and regulatory compliance.

Process Flow of Integrated Granulation Line:

Granulation ➝ Drying ➝ Coating

  1. High Shear Mixer Granulator (HSMG) – Rapid and uniform wet granulation.
  2. Fluid Bed Dryer (FBD) – Efficient drying with uniform heat transfer.
  3. Tablet Coating Machine – Precision coating for tablets, pellets & granules.
Fluid Bed Technology (FBD):

The Fluid Bed System is an advanced processing solution for drying, granulation, and coating, ensuring uniform particle distribution and efficient heat transfer.

Key Features:
• cGMP-Compliant Design with SS 316L contact parts
• Integrated Construction with expansion chamber & filter housing
• Batch Capacity: 1 kg to 500 kg
• Efficient Air Handling Unit with Pre, Micro & HEPA filters
• PLC + SCADA System with 21 CFR Part 11 compliance
• Auto Filter Bag Shaking System for efficient drying
• Seamless Integration with upstream & downstream systems

Product Range:
From FBD-1 (1 kg) to FBD-500 (500 kg)

High Shear Mixer Granulator (HSMG):

Engineered for rapid mixing and uniform granulation, the HSMG ensures consistent particle size and superior batch quality.

Key Features:
• cGMP-Compliant SS 316L Construction
• Integrated Mixing & Granulation in a single bowl
• Advanced PLC/HMI Automation (21 CFR Part 11 ready)
• Pneumatic Discharge System for safe handling
• Direct Drive Impeller & Chopper System
• Anti-Vibration Design for stable operation

Product Range:
From 2L lab models to 1200L commercial scale

Tablet Coating Machine:

A high-performance system designed for uniform coating of tablets, pellets, and granules with minimal wastage.

Key Features:
• cGMP & FDA Compliant Design
• PLC + SCADA Automation with HMI
• Perforated Coating Pan with Variable Speed Drive
• Horizontal Airflow System for Efficient Drying
• Precision Spray Guns with Peristaltic Pump
• Clear Viewing Window & Safe Operation Design

Product Range:
From 12” (0.5 kg) to 66” (500 kg) capacity

Advantages of Integrated Granulation Line:

✔ Fully Automated & Closed System
✔ Reduced Manual Handling & Contamination Risk
✔ Consistent Batch Quality
✔ Higher Productivity & Efficiency
✔ Regulatory Compliance (GMP, cGMP, FDA)
✔ Scalable for R&D to Commercial Production

Applications:

• Pharmaceutical Tablet Manufacturing
• Nutraceutical Processing
• Pellet Coating & Granulation
• Chemical Powder Processing

Why Choose Our Integrated Granulation Line?

With advanced engineering and robust construction, our system ensures:

• Seamless integration of all processes
• Optimized energy consumption
• User-friendly automation
• Long-term reliability and performance

We provide high-quality Complete Integrated Granulation Line across Vapi, including key industrial locations such as: Gandhinagar, Surat, Vadodara, Rajkot, Dholera, Bhavnagar, Kutch, Junagadh, Ankleshwar, Dahej, Himatnagar, Kalol, Kadi, Mehsana, Deesa, Palanpur, Viramgam, Chhatral, Mundra, Anjar, Gandhidham, Bhuj, Jamnagar, Anand, Bharuch, Morbi, Valsad, Nadiad, Porbandar, Godhra, Navsari, Surendranagar, Patan, Amreli, Modasa, Dahod, Sanand, Halol, Khambhat, Jetpur, Rajpipla, Dwarka, Dholka, Gandharpur, Bhachau, Chotila, Dhandhuka, Umargam, Padra, Jhagadia, Savli, Sachin, Palghar, Vallabh Vidyanagar, Mandvi, Halvad, Balasinor, Nandesari, Pardi, Karamsad.

📞 Get in Touch:

📧 info@url3s.com
🌐 www.url3s.com
📱 +91 8758251079

Contact us today to discuss your requirements and get a customized solution tailored to your process.

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