URL 3S Pharma Machinery Inc. is a trusted Supplier and Manufacturer of Complete Integrated Granulation Line in Ahmedabad.
High-Performance Pharmaceutical Granulation, Drying & Coating Solution:
The Complete Integrated Granulation Line is an intelligent pharmaceutical processing system developed to streamline solid dosage manufacturing by combining a High Shear Mixer Granulator (HSMG), Fluid Bed Dryer (FBD), and Tablet Coating Machine into one automated production line. Designed for maximum efficiency, the system ensures uninterrupted material flow from granulation to final coating while maintaining consistent product quality throughout every batch.
Engineered with advanced automation and hygienic construction, the integrated line minimizes manual handling, reduces cross-contamination risks, and delivers exceptional process reliability. It is an ideal manufacturing solution for pharmaceutical companies seeking improved productivity, regulatory compliance, and long-term operational efficiency.
Complete Automated Manufacturing Workflow:
The integrated system performs every critical stage of pharmaceutical processing through a seamless production sequence:
Raw Material Loading → High-Speed Mixing → Wet Granulation → Controlled Fluid Bed Drying → Tablet/Pellet Coating → Finished Product Collection
High Shear Mixer Granulator (HSMG):
The High Shear Mixer Granulator is designed to rapidly blend powders and convert them into dense, uniform granules with excellent compressibility and flow characteristics.
Features:
• High-performance impeller and chopper assembly
• SS 316L product contact components
• Rapid mixing and wet granulation in one vessel
• Fully automated PLC & HMI controls
• Pneumatic discharge for safe material transfer
• Low-maintenance heavy-duty construction
Capacity Options:
Available from compact 2-Litre laboratory units to 1200-Litre industrial production models.
Fluid Bed Dryer (FBD):
The Fluid Bed Dryer efficiently removes moisture by suspending granules in a carefully controlled stream of heated, filtered air.
Features:
• Pharmaceutical-grade stainless steel construction
• SS 316L contact surfaces
• Advanced Air Handling Unit with multi-stage filtration
• HEPA, Micro & Pre-filter system
• 21 CFR Part 11 compatible automation
Capacity Range:
Available in models from FBD-1 to FBD-500, suitable for batch sizes ranging from 1 kg to 500 kg.
Tablet Coating Machine:
The Tablet Coating Machine provides highly uniform film coating for tablets, pellets, and granules while optimizing coating solution usage and reducing processing time.
Features:
• cGMP-compliant pharmaceutical design
• Fully automated PLC & SCADA system
• Precision spray guns with peristaltic dosing pump
• Perforated coating pan with variable-speed control
• Optimized drying airflow for faster coating cycles
• Easy-to-use touchscreen interface
Available Capacities:
Models range from 0.5 kg laboratory coating systems to 500 kg industrial production machines.
Key Advantages of the Integrated Granulation Line:
Our complete pharmaceutical processing line offers numerous operational and production benefits:
Single integrated manufacturing platform.
Higher production efficiency with reduced cycle times.
Automated material handling between processing stages.
Improved batch-to-batch consistency.
Reduced contamination and operator exposure.
Lower operating and maintenance costs.
Minimal product loss during transfer.
Energy-efficient process design.
Enhanced product quality and repeatability.
Easy scalability from R&D to commercial production.
Industries We Serve:
Our integrated pharmaceutical processing systems support manufacturers across diverse industries, including:
• Pharmaceutical Manufacturing
• Nutraceutical Industry
• Biotechnology
• Herbal & Ayurvedic Products
• Food Processing
• Chemical Manufacturing
• Research Institutions
• Contract Manufacturing Organizations (CMOs)
Frequently Asked Questions (FAQs):
Q1. What is a Complete Integrated Granulation Line?
We integrate granulation, drying, and tablet coating into one efficient automated pharmaceutical production system.
Q2. Which industries use an Integrated Granulation Line?
It is widely used in pharmaceutical, nutraceutical, herbal, food, and chemical manufacturing industries for solid dosage production.
Q3. What are the main components of the system?
The system typically includes a High Shear Mixer Granulator (HSMG), Fluid Bed Dryer (FBD), and Tablet Coating Machine with integrated automation.
Q4. Is the Integrated Granulation Line GMP compliant?
Yes, the system is designed to meet GMP, cGMP, and FDA standards for safe, hygienic, and reliable pharmaceutical manufacturing.
Q5. Can the system be customized for different production capacities?
Yes, the Integrated Granulation Line is available in laboratory, pilot, and commercial-scale capacities to meet various production requirements.
URL 3S Pharma Machinery Inc. is a trusted Supplier and Manufacturer of Complete Integrated Granulation Line in Ahmedabad, India, other locations including: Navrangpura, Satellite, Vastrapur, Bodakdev, Thaltej, Prahlad Nagar, Bopal, Gota, Chandkheda, Motera, Sabarmati, Ranip, Naranpura, Memnagar, Paldi, Ellisbridge, Ambawadi, Maninagar, Vatva, Narol, Odhav, Nikol, Vastral, Sarkhej, Sanand, Changodar, Bavla, Dholka, Gandhinagar, Surat, Vadodara, Rajkot, Jamnagar, Bhavnagar, Bharuch, Ankleshwar, Vapi, Navsari, Mehsana, Morbi, Junagadh, Bhuj, Gandhidham, Anand, Nadiad, Porbandar, Veraval, Surendranagar, Amreli, Palanpur, Patan, Deesa, Godhra, Dahod, Himatnagar, Kutch and nearby industrial regions.
URL 3S Pharma Machinery Inc.
Call Us: +91 87582 51079
Email: info@url3s.com
For more information, please feel free to contact us.
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