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Bod Incubator

Introduction

A BOD (Biological Oxygen Demand) Incubator is a critical laboratory instrument used for incubating and preserving biological samples under precisely controlled environmental conditions. We design and engineer our systems to deliver accurate temperature control and highly stable incubation environments.

These incubators create the ideal conditions required for the growth, culture, and observation of microorganisms in water and wastewater samples, as well as for various tissue culture studies. Built with advanced technology and stringent manufacturing standards. Our widely used across Pharmaceuticals, Research Laboratories, Chemical Industries, Life Science Institutions, Government Organizations, and Cosmetic sectors.

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Bod Incubator
Bod Incubator
Bod Incubator

Safety & Alarm Features

  • Password-protected access prevents unauthorized door opening and ensures operational security.
  • Temperature deviation alarm alerts users of variations from the set temperature range.
  • Power failure alarm provides timely notification in case of interruptions.
  • Continuous open-door alarm ensures the chamber is not accidentally left open, maintaining environmental stability.
  • Extreme temperature cutoff system protects the chamber and samples from overheating or overcooling.
  • Automatic changeover for the refrigeration system ensures uninterrupted performance during long-duration tests.
  • Durable hinges and latches designed for long-term reliability and consistent door sealing.
  • Silicone rubber gaskets on inner and outer doors provide complete sealing for maximum efficiency.

    • Construction

  • Our BOD Incubators are engineered for durability, hygiene, and consistent performance, ensuring long service life and reliable operation.
    • Precision fabrication on fully automatic CNC machines ensures uniformity, accuracy, and robust structural integrity.
    • High-grade stainless steel inner chamber provides superior corrosion resistance, easy cleaning, and contamination-free operation.
    • Outer body available in:
      • Stainless steel for GMP applications
      • Powder-coated mild steel for standard laboratory use
    • High-density PUF insulation minimizes heat loss, enhances energy efficiency, and maintains stable temperature uniformity.
    • Removable and adjustable stainless-steel shelves accommodate various sample sizes and experimental setups.
    • Silicone gasket-sealed outer door ensures an airtight closure, preventing temperature fluctuations.
    • Inner glass observation door enables monitoring of samples without disturbing internal conditions or affecting temperature stability.

    • Features

  • Heavy-duty stainless-steel construction ensures long-lasting durability and corrosion resistance.
  • Illuminated interior allows clear visibility of stored samples.
  • Multi-pane viewing door minimizes condensation and ensures an unobstructed view of the chamber interior.
  • Electro-polished stainless steel perforated or wire-mesh trays, designed for easy cleaning, hygienic operation, and flexible height adjustment.
  • PLC or PID-based control panel equipped with electrical switchgear and a top-mounted refrigeration system for easy access and efficient servicing.

    • Optional Features

  • Stand-by refrigeration system for enhanced operational reliability.
  • Scanner (Temperature & humidity monitoring as required).
  • GSM alert system for remote notification of alarms or deviations.
  • Advanced security alarm system for additional protection and monitoring.
    • BOD incubator - PID CONTROLLER BASED

    PID Controller Based

  • Microprocessor-based PID controller with auto-tuning capability ensures highly accurate and stable temperature regulation throughout the incubation cycle.
  • High-precision Pt100 temperature sensor provides reliable and consistent temperature measurement with minimal deviation.
  • Integrated data storage module allows seamless recording and transfer of key parameters including:
    • Date & Time
    • Set Value (SV)
    • Process Value (PV)
    • Door Open/Close status
    • Power On/Off log This data can be printed directly through a compatible printer or exported to software for documentation and analysis.

    • Additional Safety Features

  • Temperature high/low alarm for immediate notification of deviations from the set temperature range.
  • Very high/very low temperature cutoff protection to safeguard samples and maintain system integrity during abnormal conditions.
    • BOD incubator - HMI + PLC controller based

    HMI + PLC Controller Based

  • 7″ HMI with TFT LCD colour touchscreen featuring password protection for secure access and real-time monitoring of all parameters, including sensors, heating & cooling systems.
  • High-accuracy Pt100 temperature sensor ensures precise and reliable temperature control.
  • PLC with auto-tuning capability delivers highly accurate and stable temperature regulation.
  • Automatic PLC-based changeover system seamlessly switches to standby units to ensure uninterrupted operation and test continuity.
  • Integrated data storage module enables easy transfer of all recorded parameters via Ethernet for web-based remote monitoring.
    • Records include Date, Time, SV, PV, Door Open/Close status, Power On/Off logs, and more.
    • Data can also be exported conveniently through USB.

    • Safety & Alert Features

  • High/Low Temperature Alarm
  • High/Low Humidity Alarm (if applicable)
  • High/Low Temperature Cutoff Protection
  • High/Low Humidity Cutoff Protection
  • Low Water Level Cutoff
  • Auto Changeover for Standby Systems to maintain uninterrupted chamber performance

    • Technical Specification

    Temperature Range10℃ to 60℃
    Accuracy±1.0℃
    Uniformity±2.0℃
    Control SystemPLC or PID Based

    Sizes

    ModelsCapacity (in Ltrs.)Dimensions (W X D X H)Nos. of Light Bank
    InternalExternal
    Width X Depth X Height (mm)Width X Depth X Height (mm)
    KGOB-9090 LTR450 X 450 X 450600 X 920 X 10602
    KGOB-227227 LTR600 X 630 X 600750 X 1100 X 12103
    KGOB-325325 LTR600 X 630 X 900750 X 1100 X 15105
    KGOB-400400 LTR600 X 630 X 1060750 X 1100 X 16706
    KGOB-500500 LTR600 X 630 X 1330750 X 1100 X 19408
    KGOB-600600 LTR800 X 800 X 950950 X 1270 X 15605
    KGOB-800800 LTR800 X 800 X 1250950 X 1270 X 18607
    KGOB-10001000 LTR800 X 800 X 1570950 X 1270 X 218010

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